Random vibration and shock testing wayne tustin pdf

The principal focus is on random vibration and milstd810. For more info about eri, the text, and upcoming coursessanta bar. This minimalmathematics minimaltheory text emphasizes test. More realistic oscillatory shock testing on shakers. By wayne tustin equipment reliability institute santa. This type of vibration simultaneously excites all product resonances and determines whether it supports real world vibrations. Shock and vibration testing goes beyond data acquisition alone. Achieve superior table uniformity for more accurate test results in all quadrants and consistent energy axistoaxis so all axes experience similar stresses. The oscillations may be periodic, such as the motion of a pendulumor random, such as the movement of a tire on a gravel road vibration can be desirable. Always run system check before a sine or random test in real time to. Therefore, it is vital to have nondestructive testing professionals that are experienced in virtual, physical and random va. Vibration test services sine, random vibration, shock. A sine sweep ahead of any shock or random vibration test will.

Sinusoidal vibration tests are not as help ful as random testing, because a sine test focusses upon a single frequency at any one time. Vibration endurance the vibration test was conducted in accordance with milstd167b. The device under test is subjected to true random noise with a precisely shaped spectrum with either gaussian or non. Thats where i first encountered vibration and shock testing and measurement. Using a random vibration test to cover a shock requirement. A random vibration test, on the other hand, excites all the frequencies in a defined spectrum at any given time. The sine vibrations are relatively rare in the real environment. Also a series of training courses are available on. Equipment reliability institute, 2005 random vibration 444 pages. The audience for this text includes vibration and shock test engineers and technicians, as well as designers of. Creative skill is required to properly gather and analyze shock and vibration data.

Where else would you find the broadest selection of shock and vibration. The oscillations may be periodic, such as the motion of a pendulumor random, such as the movement of a tire on a gravel road. Multiaxis vibration testing is very slowly making inroads into shipboard and flight simulation as well. Random vibration specification magnitude equations femci. We see this in seismic simulation and road test simulation. Oct 04, 2019 wayne tustins had a good lay persons description of random vibration. Sinusoidal vibration random vibration sineonrandom and shock testing. He held forth on random vibration tests to milstd781c at the asqc. A comparison of sine and random vibration via tustins demonstration device revision a by tom irvine email. Ive heard people describe a continuous spectrum, say 102000 hz, as 1990 sine waves 1 hz apart. The board was square shaped with the oscillator mounted in the center and standoffs at each corner so that when mounted to a test fixture, vibrations couple into the device uniformly. Remember that you now have a purely manual system now, with you as the.

Equipment reliability institute eri still has a few copies of wayne tustins 2005 minimalmathematics. In random testing the frequency spectrum of a noise source is shaped to represent. Understanding random vibration testing and sine testing. Dec 09, 2014 principles of vibration analysis with femap and nx nastran. Vibration testing is the process of applying a controlled amount of vibration to a test specimen, usually for the purposes of establishing reliability or testing to destruction. Single axis ed shaker at huawei the problems found on the single axis shakers are tabulated in the following table. Vibration is a mechanical phenomenon whereby oscillations occur about an equilibrium point. The total accumulated vibration time was 90 minutes. Creating a random vibration component test specification. Wayne s courses explore the basics of vibration and shock testing, measurement, analysis, and calibration. Random vibration specification magnitude equations. A minimal mathematics introduction to the fundamentals of random.

This webinar will provide a practical overview of the key components necessary for shock and vibration measurement. Vibration for mechanical oscillations in the machining context, seemachiningvibrations. A minimalmathematics introduction to the fundamentals of. They are mainly encountered near rotating machinery, during the phases of start up, shutdown or regime change. August 2007 equipment reliability institute volume 28 new milstd810g test method offers multiaxis shaking by wayne tustin proactive reliability is a lot like pro football by ted kalal and mark levin test lab musings part 17 by robert l. Design of a composite vibration fixture for testing fuel tank for combat vehicle application.

Measurement, analysis and calibration as applied to halt tustin, wayne on. A minimal mathematics introduction to the fundamentals of vibration and shock testing, halt, ess and hass, also measurements, analysis and calibration, with applications in the fields of aeronautical, automotive. The symposium was created as a mechanism for the exchange of information among government agencies concerned with design, analysis, and testing. This minimalmathematics minimaltheory text emphasizes test and measurement hardware and practice. Wayne tustin, vibration and shock test fixture design, tustin institute of technology, california. The horizontal axis of an acceleration pdf has units of gpeak not. Femci book random vibration specification magnitude equations. As well, the random vibration acceleration model for time compression will be exemplified using the.

Capabilities and limitations of available systems will be. A comparison of sine and random vibration via tustin s demonstration device revision a by tom irvine email. Shock response spectrumsrs for understanding effects of shock on hardware. Vibration testing, on the other hand, determines the extent to which items can withstand mechanical vibrations. A random vibration test, on the other hand, excites all the frequencies in a defined spectrum at. The fatigue method presented in this paper should give greater weight to the random. Shock and random vibration qualification tests of ads. This approach was previously given in reference 2 for the case of peak response. A minimalmathematics introduction to the fundamentals of random. Our vibration testing facility is comprised of multiple electrodynamic shakers capable of providing over 20,000 force pounds performing multiple types of vibration such as sine, random, sine on random, random on random and vibration analysis.

To prove his point, he built and tested a device similar to the one. Even when the vibration spectrum is taken from an industry standard, at some point there was most likely a relationship to actual measurements of the real world 1. With six vibration tables boasting capacities of up to 25,000 pounds of vector force and mechanical shock machines capable of producing pulses in excess of 30,000gs, our shock and vibration testing. Random vibration testing beyond psd limitations alexander steinwolf.

Waynes courses explore the basics of vibration and shock testing, measurement, analysis, and calibration. Because realworld vibrations are not sinusoidal, sine testing has a limited place. It also benefits design, quality and reliability specialists. Ive heard people describe a continuous spectrum, say 102000 hz.

Sinusoidal vibration tests are not as helpful as random testing, because a sine test focusses upon a single frequency at any one time. Recommended vibration literature excitation the modal shop, inc. Wayne tustin is president and founder of equipment reliability institute, a specialized santa barbara, calif. Random vibration and shock testing rp news wires, noria corporation. Fixture design for random vibration and shock youtube. In 2005, he published a text, random vibration and shock testing, which he is currently updating into an ebook. The vibration testing facilities at engineering dynamics are available to third parties for the assessment and development of mechanical subassemblies or complete equipment.

Random vibration in perspective hardcover august 1, 1984 by wayne tustin author visit amazons wayne tustin page. Product qualification testing, reliability durability testing. Principles of vibration analysis with femap and nx nastran. This 444 page, 4color book also includes a cdrom with video clips and animations. In practice the test article is securely mounted on a shaker table or actuator, which may be operated by electrodynamic or hydraulic. Use of srs in evaluating shock test methods, in specifying and in conducting shock tests. Find all the books, read about the author, and more. Using a random vibration test specification to cover a shock.

This 4color 444 printed pages book also includes a cdrom with video clips and animations. Emphasis is placed on the basic principles of vibration hardware, control systems, and analysis techniques used for random, sine, and shock testing. Random vibration in perspective tustin, wayne, mercado, robert on. The word comes from latin vibrationem shaking, brandishing. However, this goal is seldom achieved because of the dynamic characteristics of shaker, fixture, and specimen and of the interactions between them in the test frequency ranges. With six vibration tables boasting capacities of up to 25,000 pounds of vector force and mechanical shock machines capable of producing pulses in excess of 30,000gs, our shock and. Repetitive shock vibration tables by thermotron feature high energy content on a multiaxis surface. Measurement, analysis and calibration as applied to halt wayne tustin, illus on. Wayne tustin, founder and president of the equipment reliability.

Aug 03, 2016 random vibration control provides precise multichannel control in real time. August 2007 equipment reliability institute volume 28. We can even offer workshop modifications or repair if required due to unforeseen circumstances during the test. For random vibration control in environmental vibration test it is desired that the spectra at the specimen attachment points coincide with the specified reference spectrum. Wayne tustin, founder and president of the equipment reliability institute at santa barbara, ca, notes that many vibration standards find their. Environmental vibration and shock testing, measurement, analysis and calibration 1962 revised 1976 vibration and shock test fixture design, fabrication and evaluation, with b. Today, random vibration is thought of as the random motion of a structure excited by a random input. Wayne tustin, president of equipment reliability institute, commented, gradually, we are shifting from oneaxisatatime shaking to multipleaxis simultaneous shaking. Wayne tustin s had a good lay persons description of random vibration.

The most common types of vibration testing services conducted by vibration test labs are sinusoidal and random. With many industries utilizing products and equipment that undergo vibrations with each use, vibration analysis va has become a necessary testing method. The purpose of this paper is to demonstrate a shock and vibration comparison method based on the. Harmonic response of fixedfixed beam ansys workbench tutorial our objective is to determine the harmonic response of a fixedfixed beam under the influence of two harmonic forces. Renz eris new vibration and shock video training have you wished you could bring wayne tustin. Thanks to our stateoftheart lab in downers grove, il, elite offers some of the most capable acceleration, shock and vibration testing services in the country. The vibration frequency components that make up the input signal for a random test combine in amplitude and phase to create a time waveform which appears on an oscilloscope as random noise. So there is an important need for tests that are not repetitive or predictable. This article summarizes the work of some key contributors to the theory of random vibration from. Random vibration testing a random vibration test is one comprised of vibration energy at all frequencies over a specified range. The mathematical theory of random vibration is essential to the realistic modeling of structural dynamic systems. Wayne a test industry veteran shares his decades of experience in. Wayne tustins had a good lay persons description of random vibration. Equipment reliability institute eri still has a few copies of wayne tustins 2005.

By wayne tustin equipment reliability institute santa barbara. Vibrationview software and this manual, the student may become better acquainted with the. A study on the determination of optimal reference spectrum. Testing standards industry testing standards have been developed and improved based on history. Random vibration random vibration tests are used to simulate real vibration conditions such as transport, mechanical operation or manipulation in, for example, airplanes and space or land vehicles. The vibration tests often form part of the real mechanical environment.

Pdf design of a composite vibration fixture for testing. This approach was previously given in reference 4 for the case of peak response. A comparative study of oscillators all devices were installed on identical boards for testing. Broadspectrum all frequenciesatonce vibration testing. Femci book creating a random vibration component test. How to use random vibration to estimate qs observed in the psd spectra will be explained. Using a random vibration test specification to cover a. Mil standard shock and vibration testing june, 2005 an independent laboratory conducted mil standard shock and vibration tests on an exlar gsx30 linear actuator. Reference 1 also mentioned that the argument to skip shock testing could be strengthened if the random vibration test was rigorous enough to cover the shock requirement. Random vibration control provides precise multichannel control in real time. When performing a random vibration analysis, an input spec is generally given in a form such as the loglog plot in the figure or written in the table below. One purpose for performing a random vibration analysis is to create a component test level specification.